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Home » Modern Farmhouse » Master Makeover: DIY Plain to Paneled Door

Master Makeover: DIY Plain to Paneled Door

July 28, 2014Modern Farmhouse, DIY Projects

Updates: Watch a time lapse tutorial of the process here and see the full room reveal here!

Have any plain, flat doors in your house? This tutorial is for you!

Here’s what you’ll need for this project (per one standard door):

Materials

  • 4×8″ sheet of plywood
  • 1″ Finish nails
  • Wood filler
  • Caulk
  • Paint

Tools

  • Miter saw
  • Table saw
  • Drill
  • 2 1/8″ hole saw
  • Finish nailer
  • Electric sander
  • Paint brush and roller (or sprayer)

I spent a lot of time trying to figure out what to do about our doors. Here’s an old shot from the hallway:

After I painted the walls an almost white/super light gray shade, it just turned into the hallway of no color. I knew I needed to do something with the cheap hollow core doors but didn’t want to break the bank. In a perfect world, they would all be beautifully constructed and detailed solid wood, but there’s no way I’m spending that much on all of the doors in the house.

Then I gave our foyer closet door a makeover...

And I loved the results. It was simple enough to do to the rest of the doors in the house.

Fortunately, our bedroom door was completely smooth so I didn’t need to apply veneer over it (our foyer door had that faux wood grain texture which I covered with veneer). That meant that all I’d need for this project is a $12 piece of 1/4″ (actual thickness = 0.2″) plywood from Lowe’s. I ripped mine down into 4″ strips with a table saw (but I’ve also had luck asking Lowe’s to do this for me in the past!)

I’ve already covered the basic method for installing the strips which you can read about in my foyer door post:

It’s so easy though… just measure and cut, spacing your horizontal pieces out evenly, and secure with a nail gun (wood glue is optional).

Flip it over and repeat for the other side. You’ll need to use an arbor to drill out a hole for the door handle (make sure to drill it in the exact same location!)

Once all my pieces were attached, I sanded down the rough edges with my Mouse (if you don’t own one of these yet, you’re missing out!)

Then I spackled the nail holes and caulked along the inside edges for a seamless look.

After drying overnight, I gave everything a nice thorough sanding with finer grit sandpaper (including the actual door panel).

Since I added almost 1/2″ of depth onto the door, I had to remove the door stop casing or else it wouldn’t close properly.

To do that, you must first cut a line with a utility knife on all sides…

Then pry the pieces off. Luckily these ones came off really easily (you can see the three pieces in the hallway).

Some of the nails will stay in the door casing which you can just hammer back in, and break off the ones stuck in the molding.

Then clear the built up caulk from the door casing and the trim pieces so it’s nice and clean for reinstallation:

I decided to hang the door back up first before painting it because 1) it was 100° in the garage, and 2) I could turn on the TV in our room to make it more enjoyable. It really doesn’t matter either way, you just have to be slightly more careful to not paint the casing.

I used the same black that’s on the kitchen and front doors, except in a satin finish—Valspar’s Dark Kettle Black.

I haven’t tried their new Reserve line yet, but I can’t imagine needing anything better than their Signature. The coverage is amazing… here’s after just one coat:

Of course the plywood took to it better than the painted white door—it almost covered in just one coat!

All it needed was two coats and a few touchups. Easy, fast paint job (excuse the poor lighting).

Black kitty approved.

Once the handle was back on, I shut the door and nailed the casing pieces back in place so the new door would shut properly.

Then I filled the nail holes and caulked it back in. (I still have to sand and touch up paint… that will be done tonight).

Ahhh… so rich.

It’s a little difficult to see the detail through photos (I have to bump up the exposure a bit, hence the grainy-ish pics) but it’s really lovely in person. Black doors will never go out of style.

I love the way it ties into the wall paneling.

I’ll be converting all of the doors eventually. This hallway needs some loving, I know. One step at a time.

If you like this project, check out these popular beginner budget DIYs from my Project Library:

  1. $10 canvas floating frame
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  3. Easy string light planters
  4. Board + Batten tutorial

Related posts:

10 Simple Ideas to Update your Kitchen Cabinets
Black wood fence and DIY arbor reveal
How to build an arched doorway opening
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Previous Post: « DIY Antique Mirror Makeover
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Reader Interactions

Comments

  1. Mia says

    November 21, 2016 at 5:35 pm

    This blog was a god send for me. I tried to click on the link for the explanation and it kept giving me an error page. Will you please tell me how wide you cut your pieces? Are they about 3″ . I know I will have to adapt to my door size of course but it would be helpful. Thank you 🙂

    • jennasuedesign says

      November 22, 2016 at 3:19 pm

      Just fixed the link, thanks Mia! They’re 4″.

  2. Tiphini says

    September 22, 2016 at 8:08 am

    I love this project. I’m fixing to start on my doors and black has always been the color I was going to use because I love the richness of it. I recently redone the walls surrounding the door in question with old fashioned barn tin on the bottom and rustic pallet boards on top with stained 1×4’s as the trim and chair rail. The stain is English chestnut which is on the dark side. The floors are a laminate wood grain plank that is medium in color. What do you think about black for the doors?? Too dark???? Or not???? What about the casing? Should I paint it black as well???

  3. Charles K. says

    September 16, 2016 at 1:05 pm

    Love this, thanks for sharing! We’re going to start on our plain ol’ hollow core doors this weekend. Curious if you recall approx. how wide you cut each strip of plywood? Thanks again for the great post!

    • jennasuedesign says

      September 16, 2016 at 2:58 pm

      Around 4 inches 🙂

  4. TJ says

    August 22, 2016 at 10:33 am

    I was wondering on the door knob assembly since the door is thinker can you still use the same parts. Seems the inside bar that extents to each knob would be to short.

    • jennasuedesign says

      August 23, 2016 at 4:05 pm

      Nope, it still works just fine!

  5. jennasuedesign says

    August 21, 2016 at 3:22 pm

    Yep, all hollow core!

  6. Niki says

    June 9, 2016 at 7:22 pm

    I see you removed the casing on the inside of the door way to accommodate for the additional width from adding the plywood. What about the outside? Once the door shuts does it stick out on the opposite side past the casing? Or does it sit flush like it did previously?

    • jennasuedesign says

      June 13, 2016 at 4:55 pm

      The casing is angled so it sticks out slightly farther than the bottom but not more than the entire casing. You really can’t tell at all!

  7. LizO says

    May 2, 2016 at 9:59 am

    Just finishing this update to all 12 doors in my house!! Chose a 3-panel design instead of the 5, but it’s awesome. Many thanks for this blog and your amazing work!

  8. Bill Whiley says

    December 3, 2015 at 7:02 pm

    Love this. Am hoping to do on some doors in my entryway. Should I use an 18gauge brad nailer or 16gauge finishing nailer for the door stop?
    Thank you for sharing and such a job well done!

    • jennasuedesign says

      December 3, 2015 at 10:10 pm

      Either one is fine!

  9. Lisa says

    November 14, 2015 at 12:33 pm

    You did such a great job! I plan to follow suit and do to some doors in my house. One question: how did you know how far to space the strips of wood on the door itself?
    Thank you!

    • Mary F. says

      December 21, 2015 at 2:30 pm

      I wondered this same thing! I am going to do this after Christmas, and I thought that I could measure from the top of the door down to the bottom and then divide by 6 because of the five panels?? Otherwise you could do it just by looking and seeing if each panel is evenly spaced? Thanks

      • jennasuedesign says

        December 21, 2015 at 10:42 pm

        Yeah, you can subtract the width of your strips and divide it by the number of panels you’d like. I also laid everything out and double checked the spacing of each before securing them. You won’t notice if it’s not perfect either. Good luck!

  10. Lena L. says

    October 21, 2015 at 6:05 am

    Hi. Which light grey (almost white) wall paint did you use? Thank you!

  11. Stefan says

    September 15, 2015 at 12:00 pm

    Looks great! Did you have any problems with the doorknob not fitting due to the increased thickness of the door? I am thinking about doing the same thing, but am concerned that it might not fit back on the same way.

    • jennasuedesign says

      September 15, 2015 at 9:24 pm

      Nope, no problems!

  12. Sarah says

    September 3, 2015 at 7:00 pm

    Really nicely done! Just wondering how easy it is to take off the door stops and reattaching those. Also, attaching the door itself doesn’t seem to easy (for a casual DIYer like myself). Do you mind explaining both these step by step? Thank you so much!!!!

  13. JJ says

    September 1, 2015 at 10:58 pm

    Couldn’t you have just moved the door hinges back 1/4″ instead of taking out door jambs and such? Also, what nail gun did you use? Lastly, could you use wood putty to fill seam on side of door? Thanks. Such great idea!

    • jennasuedesign says

      September 1, 2015 at 11:22 pm

      I’m not sure about that… you’d have to make new holes and I don’t know if the door would close properly. Removing the door jamb seems like the easiest solution. I used pneumatic brad nailer, not sure of the brand. Caulk is better than wood putty for seams—putty would be difficult to apply and crack and not be smooth like caulk.

  14. Beatrice says

    September 1, 2015 at 2:18 am

    Lovely ideas. I recently bought new doors for my house from http://www.europeancabinets.com/doors-2/

  15. Debra Myrick says

    July 11, 2015 at 7:33 pm

    Loved this idea. Started it. Got the door ready to paint. Started removing the door casing and am so discouraged. Our house was built in 1971. I scored the casing but it still ripped the frame and once the casing was removed, there is an open ridge under it! UGH!!! So want this to work. I don’t want to buy new doors right now.

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Hi, I’m Jenna and I’ve been designing and DIY’ing my way through homes since 2008. Join me as I learn, share my experience, and hopefully encourage/inspire you along the way!

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